The continuous carbonization machine uses a process of carbonizing first and then forming. Compared with the traditional process of forming first and then carbonizing, it shows significant advantages in many aspects. Here’s a closer look at these benefits:

1. High production efficiency:

In the carbonization first and then molding process, the raw materials are pre-treated and directly entered into the carbonization machine for high-temperature carbonization, and then extruded by the molding machine. This coherent process greatly improves the production efficiency of machine-made charcoal.

In contrast, the first molding and then carbonization process requires the raw materials to be processed into shape first and then carbonized. The processes are carried out separately, and the production efficiency is relatively low.

2. Energy saving and environmental protection:

The carbonization first and then molding process makes full use of the heat energy released during the decomposition of raw materials and reduces energy waste.

This process produces no waste water or gas emissions during the production process, and is in line with the green and low-carbon production concept.

In traditional processes, the carbonization process may produce a certain amount of waste gas and waste residue, which imposes a certain burden on the environment.

3. Stable product quality:

In the process of carbonizing first and then forming, the carbonized raw materials are easier to form, and the formed products are less prone to cracks and deformation.

In the molding first and then carbonization process, the volume shrinkage and shape change of the raw materials during the carbonization process may cause cracks and deformation of the molded product.

4. High utilization rate of raw materials:

The carbonization first and then molding process can better utilize raw materials and reduce raw material losses.

By precisely controlling the carbonization temperature and time, the carbon element in the raw materials can be extracted to the maximum extent and the carbon content of the product can be increased.

5. High degree of automation:

 Continuous carbonization machines usually adopt advanced automated control systems and can realize full-process automated production from raw material pretreatment, carbonization, molding to packaging.

This not only reduces labor intensity, but also improves production safety and stability.

To sum up, the continuous carbonization machine's process of carbonizing first and then forming shows significant advantages in terms of production efficiency, energy conservation and environmental protection, stable product quality, raw material utilization rate and degree of automation. These advantages make this process have broad application prospects and market competitiveness in machine-made carbon production. If you have any equipment needs, please feel free to contact Zhengzhou Dingli New Energy Equipment Co., Ltd. The manufacturer will arrange engineers and sales managers to give you a detailed reply!